One of the most common questions food manufacturers ask is: "How do we determine our best before date?"

Many organizations establish a best before date based on historical experience, industry practices, customer expectations, or previous products.

However, as products, ingredients, packaging, and manufacturing processes change, shelf life should be supported by data.

Best before date validation helps manufacturers understand:

  • How products change over time
  • What limits product shelf life
  • Which quality attributes are most important
  • When products no longer meet expectations

PBR Laboratories provides shelf-life studies, food microbiology testing, water activity testing, moisture content analysis, and food quality testing services throughout Alberta, Western Canada, and Canada.

WHAT IS A BEST BEFORE DATE?

A best before date indicates the period during which a product is expected to maintain its intended:

Quality
Freshness
Flavor
Texture
Appearance
Functional Performance

A best before date is generally associated with product quality rather than food safety.

The date should reflect the period during which the product performs as intended under expected storage conditions.

WHY IS BEST BEFORE DATE VALIDATION IMPORTANT?

Validation helps manufacturers:

Support Product Claims
Evaluate Product Stability
Assess Packaging Performance
Verify Shelf-Life Expectations
Reduce Customer Complaints
Support Retail Requirements
Guide Product Development

Without testing, shelf-life assumptions may not accurately reflect real-world product performance.

WHAT FACTORS DETERMINE SHELF LIFE?

Shelf life is influenced by multiple factors.

Microbiological Stability

Changes in microbial populations over time.

Examples: Aerobic Plate Count (APC) | Yeast & Mold | Total Coliforms | Escherichia coli (E. coli) | Lactic Acid Bacteria
Water Activity (aw)

Available water influences: Microbial growth | Product stability | Texture changes

Moisture Content

Changes may affect: Product consistency | Texture | Shelf stability

Packaging Performance

Packaging influences: Oxygen exposure | Moisture migration | Product protection

Product Formulation

Ingredients may significantly affect shelf life.

Examples: Sugar content | Salt content | Preservatives | Acidity
Storage Conditions

Factors include: Temperature | Humidity | Light exposure | Distribution conditions

HOW IS A SHELF-LIFE STUDY PERFORMED?

The objective is to evaluate product performance throughout its intended storage period.

1
Step 1 – Define Objectives

Questions may include:
What shelf life is being evaluated?
What storage conditions will be used?
Which quality attributes are important?

2
Step 2 – Establish Testing Intervals

Examples: Day 0 | Day 30 | Day 60 | Day 90 | Day 120
Intervals depend on product type and expected shelf life.

3
Step 3 – Conduct Testing

Testing may include: Food Microbiology Testing | Water Activity (aw) | Moisture Content | Organoleptic Evaluation | Product-Specific Quality Testing

4
Step 4 – Evaluate Trends

Results are reviewed over time to identify:
Quality changes
Microbial growth
Product degradation
Stability limitations

5
Step 5 – Determine Shelf Life

Data is used to establish a realistic best before date.

WHAT TESTING IS COMMONLY INCLUDED?

Food Microbiology Testing

Examples: Aerobic Plate Count (APC) | Yeast & Mold | Total Coliforms | Escherichia coli (E. coli) | Lactic Acid Bacteria

Water Activity (aw)

Evaluates microbial growth potential and product stability.

Moisture Content

Evaluates product consistency and moisture migration.

Organoleptic Evaluation

Assesses: Appearance | Flavor | Aroma | Texture

These evaluations often play a significant role in determining shelf life.

WHAT IS ORGANOLEPTIC EVALUATION?

Organoleptic evaluation refers to sensory assessment of a product.

Characteristics commonly reviewed include:

Appearance
Color
Texture
Flavor
Aroma

In many products, sensory quality becomes the limiting shelf-life factor before microbiological limits are reached.

COMMON REASONS PRODUCTS FAIL BEFORE EXPECTED SHELF LIFE

Yeast & Mold Growth
Elevated Aerobic Plate Count (APC)
Moisture Migration
Packaging Failures
Texture Changes
Flavor Deterioration
Oxidation
Product Reformulation
Storage Conditions

WHEN SHOULD SHELF LIFE BE REVALIDATED?

Manufacturers should consider revalidation when:

Ingredients Change
Suppliers Change
Packaging Changes
Formulations Change
Manufacturing Processes Change
Storage Conditions Change
Customer Requirements Change

COMMON MISTAKES

Copying Another Product's Shelf Life

Products with similar formulations may behave differently.

Ignoring Packaging Effects

Packaging often plays a major role in stability.

Focusing Only On Microbiology

Quality changes frequently determine shelf life.

Not Revalidating After Changes

Even minor changes can affect stability.

Assuming Shelf Life Never Changes

Shelf life should be periodically reviewed as products evolve.

WHAT DECISIONS DOES BEST BEFORE DATE VALIDATION SUPPORT?

Shelf-Life Determination
Product Development
Packaging Selection
Product Reformulation
Retail Requirements
Quality Assurance Programs
Customer Satisfaction Initiatives

WHY BEST BEFORE DATE VALIDATION MATTERS

A best before date should be more than an estimate.

Validation provides data to support decisions regarding:

  • Product quality
  • Product stability
  • Consumer expectations
  • Packaging performance
  • Manufacturing consistency

The goal is ensuring products perform as intended throughout their expected life.

Frequently Asked Questions

A date indicating the period during which a product is expected to maintain its intended quality characteristics.

Not necessarily. Best before dates are generally associated with quality and product performance.

Through evaluation of microbiology, water activity, moisture content, sensory characteristics, packaging performance, and storage conditions.

Food microbiology testing, water activity testing, moisture content analysis, and organoleptic evaluations.

After formulation changes, ingredient changes, packaging modifications, process changes, or significant product updates.

Assessment of appearance, flavor, aroma, texture, and overall sensory quality.

Need Support Validating a Best Before Date?

PBR Laboratories provides shelf-life studies, food microbiology testing, water activity testing, moisture content analysis, organoleptic evaluations, and food quality testing services throughout Alberta, Western Canada, and Canada.

Contact PBR to discuss best before date validation, product stability studies, shelf-life challenges, formulation changes, packaging evaluations, and food quality objectives.

Contact PBR Laboratories

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