Understanding Microbial Induced Corrosion (MIC)

Microbial Induced Corrosion (MIC) is a significant and often overlooked challenge in various industries, particularly those dealing with water systems, pipelines, and other infrastructure components. MIC occurs when microbial activity accelerates the corrosion process, leading to the degradation of metals and other materials. This type of corrosion can result in costly repairs, safety hazards, and equipment failures if not properly managed.

Types of Bacteria Involved in MIC

Acid-Producing Bacteria (APB) These bacteria produce organic acids as metabolic byproducts, which can lower the pH of their environment. The acidic conditions can lead to the dissolution of protective oxide layers on metals, making them more susceptible to corrosion.

Denitrifying Bacteria Denitrifying bacteria convert nitrates into nitrogen gas through a series of reduction reactions. This process can produce intermediates such as nitrite and nitric oxide, which are highly corrosive to metals.

Hydrogen Sulfide-Producing Bacteria These bacteria, often sulfate-reducing bacteria (SRB), generate hydrogen sulfide gas (H2S) as a metabolic byproduct. H2S is highly corrosive and can lead to the formation of iron sulfide, which weakens metal structures.

Iron-Oxidizing Bacteria Iron-related bacteria (IRB) oxidize ferrous iron (Fe2+) to ferric iron (Fe3+), leading to the formation of insoluble iron oxides. These oxides can form tubercles or deposits that create localized areas of corrosion underneath.

Impact of MIC on Industries

MIC poses a significant threat to industries such as oil and gas, water treatment, and maritime operations. The presence of corrosive bacteria can lead to:

Pipeline Failures: MIC can cause leaks and ruptures in pipelines, leading to environmental hazards and financial losses.

Structural Degradation: The integrity of metal structures like bridges and storage tanks can be compromised.

Equipment Malfunction: Corrosion can lead to the failure of critical components in machinery and industrial systems.

How PBR Laboratories Can Help

At PBR Laboratories, we utilize the Biological Activity Reaction Test (BART) method to analyze and manage MIC effectively. Here’s how the BART method works and how it benefits your organization:

Biological Activity Reaction Test (BART) BART is a simple, reliable, and cost-effective testing method used to detect and monitor the activity of specific bacteria involved in MIC. It involves using specialized test vials that contain a nutrient medium to promote bacterial growth. The reaction in these vials indicates the presence and activity level of specific microbes.

Regular Calibration and Maintenance Schedule routine calibration and maintenance of equipment to ensure accurate measurements and prevent malfunctions.

Routine Testing Regular testing using BART can identify the presence and concentration of corrosion-inducing bacteria in systems and materials. By detecting these microbes early, organizations can take proactive measures to mitigate their impact.

Customized Solutions Our BART testing solutions are tailored to meet the specific needs of different industries. Whether it’s a pipeline in the oil and gas sector or a water treatment facility, our BART protocols are designed to deliver accurate and actionable results.

Expert Analysis Our team of microbiologists and chemists provides detailed analysis and reports based on BART results, helping organizations understand the extent of microbial activity and its potential impact on equipment integrity.

Support for Reliability Checks Regular microbial assessments using BART can be integrated into routine maintenance schedules to ensure ongoing equipment reliability and performance. This proactive approach helps prevent unexpected failures and extends the lifespan of critical infrastructure.

Investigations and Troubleshooting In the event of equipment failure or suspected microbial corrosion, PBR Laboratories offers investigative services using BART to identify the root cause and recommend corrective actions.

Maintaining equipment integrity and reliability is crucial for operational efficiency and safety. By partnering with PBR Laboratoriesand leveraging the BART method, organizations can effectively monitor and manage MIC, safeguarding their assets against corrosion. Choose PBR Laboratories - Because Precision Matters, Defining excellence in laboratory services since 1984.